100KV直流耐電壓強度試驗機 注意事項:
本儀器為高壓試驗設備,使用時必須注意以下幾點
1、儀器安裝時應具有獨立的接地線。
2、在開機前,操作者要首先熟悉操作方法。
3、儀器不能在有強烈腐蝕性氣體及有顆粒雜質的氣體環境中使用。
4、試驗環境溫度15度到25度之間,相對濕度60%到70%之間
5、試樣擊穿瞬間有火花產生并伴有聲響,屬正常現象。
6、每次更換試樣或接觸高壓電極時必須用高壓放電棒對高壓電極進行放電,放電時間5秒以上。
7、每次進行試驗前,必須檢查儀器接地。
100KV直流耐電壓強度試驗機 介電擊穿強度是指在強電場作用下,電介質喪失電絕緣能力的現象。分為固體電介質擊穿,液體電介質擊穿和氣體電介質擊穿3種。
固體電介質擊穿
導致擊穿的最低臨界電壓稱為擊穿電壓.均勻電場中,擊穿電壓與介質厚度之比稱為擊穿電場強度(簡稱擊穿場強,又稱介電強度).它反映固體電介質自身的耐電強度.不均勻電場中,擊穿電壓與擊穿處介質厚度之比稱為平均擊穿場強,它低于均勻電場中固體介質的介電強度.固體介質擊穿后,由于有巨大電流通過,介質中會出現熔化或燒焦的通道,或出現裂紋.脆性介質擊穿時,常發生材料的碎裂,可據此破碎非金屬礦石.
固體電介質擊穿有3種形式:電擊穿,熱擊穿和電化學擊穿.
電擊穿是因電場使電介質中積聚起足夠數量和能量的帶電質點而導致電介質失去絕緣性能.熱擊穿是因在電場作用下,電介質內部熱量積累,溫度過高而導致失去絕緣能力.電化學擊穿是在電場,溫度等因素作用下,電介質發生緩慢的化學變化,性能逐漸劣化,最終喪失絕緣能力.固體電介質的化學變化通常使其電導增加,這會使介質的溫度上升,因而電化學擊穿的最終形式是熱擊穿.溫度和電壓作用時間對電擊穿的影響小,對熱擊穿和電化學擊穿的影響大;電場局部不均勻性對熱擊穿的影響小,對其他兩種影響大.
液體電介質擊穿
純凈液體電介質與含雜質的工程液體電介質的擊穿機理不同.對前者主要有電擊穿理論和氣泡擊穿理論,對后者有氣體橋擊穿理論.沿液體和固體電介質分界面的放電現象稱為液體電介質中的沿面放電.這種放電不僅使液體變質,而且放電產生的熱作用和劇烈的壓力變化可能使固體介質內產生氣泡.經多次作用會使固體介質出現分層,開裂現象,放電有可能在固體介質內發展,絕緣結構的擊穿電壓因此下降.脈沖電壓下液體電介質擊穿時,常出現強力氣體沖擊波(即電水錘),可用于水下探礦,橋墩探傷及人體內臟結石的體外破碎.
氣體電介質擊穿
在電場作用下氣體分子發生碰撞電離而導致電極間的貫穿性放電.其影響因素很多,主要有作用電壓,電板形狀,氣體的性質及狀態等.氣體介質擊穿常見的有直流電壓擊穿,工頻電壓擊穿,高氣壓電擊穿,沖擊電壓擊穿,高真空電擊穿,負電性氣體擊穿等.空氣是很好的氣體絕緣材料,電離場強和擊穿場強高,擊穿后能迅速恢復絕緣性能,且不燃,不爆,不老化,無腐蝕性,因而得到廣泛應用.為提供高電壓輸電線或變電所的空氣間隙距離的設計依據(高壓輸電線應離地面多高等),需進行長空氣間隙的工頻擊穿試驗.
技術參數:
① 產品型號BDJC-50KV、BDJC -100KV
② 控制方式計算機控制
③ 符合標準GB/T1408、ASTM D149等
④ 適用材料橡膠、塑料、薄膜等絕緣材料
⑤ 測試項目擊穿電壓、絕緣強度、擊穿強度、介電強度、耐電壓強度
⑥ 試驗電壓20KV、50KV、100KV、150KV等
⑦ 精度 1%
⑧ 升壓速率10V/S-5KV/S
⑨ 試驗方式交流/直流、耐壓、擊穿、梯度升壓
⑩ 控制系統PLC控制
? 試驗介質絕緣油、空氣、水
? 顯示方式曲線顯示、數據打印、數據表格
? 其它特點無線藍牙控制(500M)
? 設備組成主機、計算機、電極
? 電極規格25mm(兩個)、75mm、(一個)
? 電器容量5KVA、10KVA
? 耐壓時間0-8H
? 安全保護九級安全保護
? 出據證書514所、中國計量科學研究院
? 主機尺寸800*800*1300mm
21 主機重量110KG
介電強度是一種材料作為絕緣體時的電強度的量度.它定義為試樣被擊穿時,單位厚度承受的最大電壓,表示為伏特每單位厚度.物質的介電強度越大,它作為絕緣體的質量越好.
介電強度,是材料抗高電壓而不產生介電擊穿能力的量度,將試樣放置在電極之間,并通過一系列的步驟升高所施加的電壓直到發生介電擊穿,以次測量介電強度。盡管所得的結果是以kv/mm為單位的,但并不表明與試樣的厚度無關。因此,只有在試樣厚度相同的條件下得到各種材料的數據才有可比性。
介電系數,是一個在電的位移和電場強度之間存在的比例常量。這一個常量在自由的空間(一個真空)中是8.85?10的-12次方法拉第/米(F/m)。在其它的材料中,介電系數可能差別很大,經常遠大于真空中的數值,其符號是eo。 在工程應用中,介電系數時常在以相對介電系數的形式被表達,而不是絕對值。如果eo表現自由空間(是,8.85?10的-12次方F/m)的介電系數,而且e是在材料中的介電系數,則這個材料的相對介電系數(也叫介電常數)由下式給出:ε1=ε / εo=ε?1.13?10的11次方 很多不同的物質的介電常數超過1。這些物質通常被稱為絕緣體材料,或是絕緣體。普遍使用的絕緣體包括玻璃,紙,云母,各種不同的陶瓷,聚乙烯和特定的金屬氧化物。絕緣體被用于交流電(AC),聲音電波(AF)和無線電電波(射頻)的電容器和輸電線路。
測試介電強度的儀器信息
介電擊穿強度試驗儀滿足GB1408.1-2006要求,主要適用于固體絕緣材料如:塑料、薄膜、樹脂、云母、陶瓷、玻璃、、絕緣漆等介質在工頻電壓或直流電壓下擊穿強度和耐電壓時間的測試;該儀器采用單片機控制,可對試驗過程中的各種數據進行快速、準確的采集、處理,并可存取、顯示、打印 的一種測試儀器。
計算機系統及軟件包
1、試驗軟件是我公司最新研發的功能強大、操作簡單、顯示直觀的試驗軟件系統。
2、采用計算機控制通過人機對話方式,完成對絕緣介質工頻電壓擊穿,工頻耐壓試驗。
3、試驗過程中可動態繪制出試驗曲線,試驗的曲線可以多種顏色疊加對比,局部放大,曲線上任意一段可進行區域放大分析;
4、可對試驗數據進行編輯修改,靈活適用;
5、試驗條件及測試結果等數據可自動存儲;
6、試驗報告格式靈活可變,適用于不同用戶的不同需求;
7、可對一組試驗中曲線數據的有效與否進行人為選定;
8、試驗結果數據可導入EXECL,WORD文檔編輯;
9、軟件設備人員管理功能,試驗人員可設置自己的試驗項目和試驗參數,設置自己的試驗內容后別人無法進入程序;
10、過電流保護裝置有足夠的靈敏度,能夠保證試樣擊穿時在0.1S內切斷電源;
11、儀器運行的持久性:儀器可連續運行使用,不需為保護儀器而定期停機。
安全說明:
1、設備要安裝單獨的保護地線。接保護地線,主要是減少試樣擊穿時對周圍產生的較強的電磁干擾。也可避免控制計算機失控。
2、直流試驗放電報警功能:在設備做完直流試驗時,當開啟試驗門時設備會自動報警,直至使用設備上的放電裝置放電后報警會自動取消.(注:因為直流試驗后不放電會危險到人身安全,不能直接拿取電極,起到提醒使用人員放電以免造成傷害)。
3、試驗放電裝置,隨主機為一體化,改進了以往單獨配備一根放電桿的功能。
4、該試驗設備的電路設有多項保護措施,主要有:過流保護、失壓保護、漏電保護、短路保護、直流試驗放電報警等。
Dielectric strength is a measure of the electrical strength of a material when used as an insulator It is defined as the maximum voltage per unit thickness that the sample can withstand when it is broken down, expressed in volts per unit thickness The higher the dielectric strength of a substance, the better its quality as an insulator
Dielectric strength is a measure of a material's ability to withstand high voltage without dielectric breakdown. The sample is placed between electrodes and the applied voltage is increased through a series of steps until dielectric breakdown occurs, in order to measure the dielectric strength. Although the results obtained are in kV/mm units, it does not indicate that they are independent of the thickness of the sample. Therefore, comparability of data for various materials can only be achieved when the sample thickness is the same.
The dielectric constant is a proportional constant that exists between the displacement of electricity and the strength of the electric field. This constant in free space (a vacuum) is 8.85 ? 10 ^ -12 times the method pull per meter (F/m). In other materials, the dielectric constant may vary greatly, often much greater than the value in vacuum, and its symbol is eo. In engineering applications, the dielectric constant is often expressed in the form of relative dielectric constant rather than absolute value. If eo represents the dielectric constant of free space (8.85 ? 10 ^ -12 F/m), and e is the dielectric constant in the material, then the relative dielectric constant (also known as the dielectric constant) of this material is given by the following equation: The dielectric constant of many different substances exceeds 1, which is the 11th power of ε 1=ε/ε o=ε? 1.13 ? 10. These substances are commonly referred to as insulating materials or insulators. Commonly used insulators include glass, paper, mica, various types of ceramics, polyethylene, and specific metal oxides. Insulators are used in capacitors and transmission lines for alternating current (AC), acoustic waves (AF), and radio waves (RF).
Instrument information for testing dielectric strength
The dielectric breakdown strength tester meets the requirements of GB1408.1-2006 and is mainly suitable for testing the breakdown strength and withstand time of solid insulation materials such as plastics, films, resins, mica, ceramics, glass, insulating paints, etc. under power frequency voltage or DC voltage; This instrument is controlled by a microcontroller and can quickly and accurately collect and process various data during the experimental process. It is a testing instrument that can be accessed, displayed, and printed.
Computer systems and software packages
1. The experimental software is the latest powerful, easy-to-use, and intuitive experimental software system developed by our company.
2. By using computer control and human-machine dialogue, the insulation medium's power frequency voltage breakdown and power frequency withstand voltage test are completed.
3. During the experiment, the test curve can be dynamically drawn, and the test curve can be overlaid with multiple colors for comparison, locally enlarged, and any section of the curve can be analyzed by enlarging the area;
4. Can edit and modify experimental data, flexible and applicable;
5. The experimental conditions and test results can be automatically stored;
6. The format of the test report is flexible and adaptable to meet the different needs of different users;
7. The validity of curve data in a set of experiments can be manually selected;
8. The experimental result data can be imported into Excel and edited in WORD documents;
9. The software equipment personnel management function allows test personnel to set their own test items and parameters, and after setting their own test content, others cannot enter the program;
10. The overcurrent protection device has sufficient sensitivity to ensure that the power is cut off within 0.1 seconds when the sample breaks down;
11. Durability of instrument operation: The instrument can operate continuously without the need for periodic shutdowns to protect it.
Safety instructions:
1. The equipment needs to be equipped with a separate protective grounding wire. Grounding protection is mainly used to reduce the strong electromagnetic interference caused by the breakdown of the sample to the surrounding area. It can also prevent the computer from losing control.
2. DC test discharge alarm function: When the equipment completes the DC test, the device will automatically alarm when the test door is opened, and the alarm will be automatically cancelled after the discharge device on the equipment is used for discharge (Note: Failure to discharge electricity after DC testing can pose a danger to personal safety, and the electrode cannot be directly taken to remind users to discharge to avoid injury).
3. The experimental discharge device is integrated with the main unit, improving the previous function of having a separate discharge pole.
4. The circuit of the experimental equipment is equipped with multiple protection measures, mainly including overcurrent protection, voltage loss protection, leakage protection, short circuit protection, DC test discharge alarm, etc.
整機組成:
升壓部件:由調壓器和高壓變壓器組成0~50KV的升壓部分。動部件:由步進電機均勻調節調壓器使加給高壓變壓器的電壓變化。檢測部件:由集成電路組成的測量電路。通過信號線把檢測的模擬信號和開關信號傳給計算機。計算機軟件:通過智能電路把由檢測設備采集的測控信號傳給計算機。計算機根據采集的信息控制設備運行并處理試驗結果。試驗電極:根據國家標準(1408.1-2006)隨設備提供三個電極,具體規格為:Ф25mm?25mm兩個;Ф75mm?25mm一個。(訂做除外)
試樣的處理
⑴用綢布蘸對試樣無腐蝕作用的溶劑,擦凈試樣。
⑵預處理和條件處理:處理條件和方法可根據產品的性能要求從本標準附錄表1和表2中選取。有特殊要求的可由產品標準另行規定。
⑶絕緣材料的電氣強度隨溫度和含水量而變化。除被試材料已有規定外者,試樣應在23?2℃,相對濕度(50?5)%的條件下處理不少于24h。
⑷經過受潮或浸液體媒質的試樣在試驗前應用濾紙輕輕吸去液滴,從試樣取出到試驗完畢不應超過5分鐘。
軟件功能:
01、軟件平臺:WINDOWS窗口操作平臺,界面直觀,便于操作
02、曲線顯示:在實驗過程中可以動態顯示試驗曲線
03、數據導出:可以對試驗結果導入EXCEL表格
04、實驗報告:可以人為設置報告名稱,并對實驗報告進行打印
05、試驗方式:可以根據需求對直流試驗和交流試驗進行靈活選擇
06、試驗方法:可以根據需求自行選擇擊穿電壓、耐壓試驗、梯度試驗
07、參數設置:可以根據不同的試驗方式及試驗方法靈活設置所需的不同參數值
08、試樣設置:可對不同標準的試樣參數靈活設置
09、人員管理:設置用戶名及密碼,不同的操作員登入進行不同的試驗,互不影響
10、標準選擇:含有不同標準,可根據需求自行選擇
11、連續操作:連續操作試驗時,可直接在軟件里結束試驗,進行二次試驗
Whole machine composition:
Boosting component: consisting of a regulator and a high-voltage transformer, it is a 0-50KV boosting part. Moving parts: The voltage regulator is uniformly adjusted by a stepper motor to change the voltage applied to the high-voltage transformer. Testing component: a measurement circuit composed of integrated circuits. Transmit the detected analog signal and switch signal to the computer through the signal line. Computer software: transmits the measurement and control signals collected by the detection equipment to the computer through intelligent circuits. The computer controls the operation of the equipment and processes the test results based on the collected information. Test electrode: According to the national standard (1408.1-2006), three electrodes are provided with the equipment, with specific specifications of two electrodes of ? 25mm ? 25mm; One with a diameter of 75mm x 25mm. (Excluding custom-made orders)
Sample processing
Dip a silk cloth in a solvent that has no corrosive effect on the sample and wipe it clean.
⑵ Preprocessing and Conditional Processing: The processing conditions and methods can be selected from Appendix Table 1 and Table 2 of this standard based on the performance requirements of the product. Special requirements may be specified separately by product standards.
The electrical strength of insulation materials varies with temperature and moisture content. Unless otherwise specified for the test material, the sample should be treated for at least 24 hours under conditions of 23 ? 2 ℃ and relative humidity (50 ? 5)%.
The sample that has been dampened or immersed in liquid media should be gently removed with filter paper before the test. The time from taking out the sample to the end of the test should not exceed 5 minutes.
Software functions:
01. Software platform: WINDOWS window operation platform, intuitive interface, easy to operate
02. Curve display: During the experiment, the test curve can be dynamically displayed
03. Data export: The experimental results can be imported into an EXCEL spreadsheet
04. Experimental report: The report name can be manually set and the experimental report can be printed
05. Test method: Flexible selection of DC and AC tests can be made according to requirements
06. Test method: You can choose breakdown voltage, withstand voltage test, and gradient test according to your needs
07. Parameter setting: Different parameter values can be flexibly set according to different experimental methods and techniques
08. Sample setting: Flexible setting of sample parameters for different standards
09. Personnel management: Set usernames and passwords, and allow different operators to log in for different experiments without affecting each other
10. Standard selection: Contains different standards, can be chosen according to needs
11. Continuous operation: During the continuous operation test, the test can be ended directly in the software and a second test can be conducted
產品售后服務承諾表述如下:
1.我方對于提供的產品免費保修三年。保修期滿后,我方將繼續跟蹤服務,客戶享受終生維修,負責及時提供必要的售后服務、技術咨詢。
2.保修期內人為損壞的零部件按采購(加工)價格收費更換。
3.可為用戶提供上門服務。
4.提供實時的遠程診斷和維護服務。
5.保修期內提供免費的產品軟件升級、故障排除、性能調優、技術咨詢等售后技術支持服務情況
6.視頻指導培訓操作人員,使參訓人員能正常操作儀器、初步會判斷故障、簡單維護保養。
7.每年進行客戶回訪。
8.軟件升級:終生免費提供新版本控制軟件。
9.提供適用、詳細、全面的中文產品說明書和維修手冊。
10.提供對故障2小時內響應,24小時內的現場服務。
11.技術支持:對于所需儀器的用戶,根據用戶的要求提供專業的技術方案。除了常規的儀器服務外,我公司技術部還可為用戶提供各種非常規設備的技術支持。
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